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Distance Sensor, 3D Inspection, Steel / Rubber / ESD Nozzles, Ionizing Air Bar

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Hilo Automated Production Line Enhanced Optional Modules are designed to expand the capability boundaries of core automation equipment. This series offers a full range of enhancement modules from high-precision positioning inspection and diverse non-destructive handling to comprehensive ESD protection. Users can flexibly combine them based on specific material characteristics and process challenges to build a complete automated production solution that is more accurate, stable and reliable.

Key Highlights

Dual Precision Assurance: Distance sensor maintains constant working distance; 3D vision performs quality re-inspection, ensuring consistent and accurate marking position and effect.

Universal Pick-and-Place: Three nozzle materials—steel (wear-resistant), rubber (damage-proof), ESD (anti-static)—cover non-damaging handling from standard parts to highly sensitive components.

Active ESD Management: ESD nozzles and ionizing bars work together to eliminate static from contact points to ambient space, protecting sensitive chips and boosting yield and stability.

Plug-and-Play Integration: All components optimized for Hilo marking systems; modular design enables fast, seamless integration to enhance existing systems.

High ROI: Reasonable optional costs significantly improve overall productivity and product value via higher precision, reduced waste, and lower defect rates.

High-Precision Laser Marking for Fine-Pitch Chips

Ideal for chips with dense pins or tiny marking areas. Distance sensor calibrates laser head height in real time for perfect focus, delivering clear, distortion-free micro-marking.
Full-Process ESD Marking for Sensitive Components

For ESD-sensitive devices like GaN and RF chips. Ionizing bars create a static-free zone; ESD nozzles prevent static during handling, ensuring safe high-end manufacturing.
Non-Damaging Inkjet for Mirror/Coated Components

For scratch-prone parts like LEDs and high-end connectors. Rubber nozzles provide gentle, secure gripping for zero cosmetic damage during high-speed inkjet marking.

Marking System Intelligent Sensing & Collaborative Control Kit

Intelligent Focus Calibration & Compensation Module
Online 3D Vision Inspection & Closed-Loop Control Module
Adaptive Process Parameter Management Module
Production Data Traceability & Reporting Module

Specifications

Option Category	Component Name	Core Function	Key Features	Typical Application
Inspection & Positioning	Distance Sensor	Non-contact distance measurement	High frequency, micron-level precision, real-time feedback	Laser marking focus calibration for consistent marking clarity
Inspection & Positioning	3D Vision Inspection Module	3D vision scanning & quality judgment	High resolution, programmable inspection criteria	Online automatic inspection & control of mark depth & position shift
Pick & Place Actuators	Steel Nozzle	Vacuum pick & place	Ultra-high hardness, long service life	Standard ICs, resistors, capacitors for high-volume production
	Rubber Nozzle	Vacuum pick & place	Soft & elastic, high friction coefficient	Mirror, coated, ceramic and scratch-prone components
	ESD Nozzle	Vacuum pick & place	Conductive material, static dissipative	MOSFETs, ICs, optoelectronics and ESD-sensitive devices
Environment Control	Ion Bar	Generates ion wind to neutralize static	Wide air coverage, balanced ion density	Static elimination at marking station, dust adhesion prevention