Tray Auto Loading/Unloading & Conversion - Semi & Fully Auto

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Material Handling

Hilo Tray Handling Equipment Series

Hilo 536 Fully Automatic Tray Conversion System
Hilo 535ML Fully Automatic Tray Handling System

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describe

Hilo 536: A high-efficiency fully automatic tray conversion system designed for production lines requiring automatic IC transfer between different tray specifications, enabling unmanned, high-precision inter-tray conversion.
Hilo 535ML: A high-performance fully automatic tray handling system built for standardized production lines using the same tray specification, achieving automatic loading, unloading and precise positioning of ICs in identical trays.

Key Highlights

Automatic Transfer: Supports fully automatic IC transfer between different tray types.
HiloMax 536

Flexible Compatibility: Adapts to a wide range of tray sizes and IC packages.
HiloMax 536

Improved Efficiency: Eliminates manual transfer, enhancing line continuity and throughput.
HiloMax 536

High-Speed Handling: Designed for same-spec trays for fast, stable auto loading/unloading.
HiloMax 535ML

Precise Positioning: Ensures accurate IC placement inside trays.
HiloMax 535ML

Simplified Flow: Optimized material handling for single-spec products with high integration.
HiloMax 535ML

Line Changeover & Material Conversion

Used in IC post-packaging or testing processes. When upstream and downstream stations require different carrier trays, HiloMax 536 automatically transfers ICs precisely from one tray to another.
Standardized Automatic Loading & Unloading

For batch processing of single-spec products such as post-SMT, programming or testing. HiloMax 535ML integrates seamlessly with automated equipment to auto-swap full/empty trays and position ICs accurately.

Intelligent Integrated Control System

Flexible Recipe Management & Quick Changeover: Stores operation recipes for various tray sizes and products, enabling one-click recall during production changeover to greatly reduce setup time and improve line flexibility.
Real-Time Process Monitoring & Alarm: Displays real-time equipment status, material position, process progress and error messages via a user-friendly HMI. The system features intelligent diagnostics and alarms to quickly locate faults and minimize downtime.
Complete Data Traceability & Reporting: Automatically records key data such as transfer/handling quantity, operation time and equipment status per IC batch, generating traceable production logs and statistical reports for reliable production management and quality analysis.
Standardized Communication & Line Integration: Provides standard industrial interfaces (SECS/GEM, TCP/IP) for seamless connection with upstream SMT, downstream testers or factory MES systems, synchronizing data and material flow in fully automated lines.

Specifications

Model	Type	Input/Output Mode	Key Features
HiloMax 536	Automatic Tray Handling System	Different tray in/out	Supports automatic IC transfer between different tray sizes
HiloMax 535ML	Automatic Tray Handling System	Same tray in/out	Designed for automatic loading/unloading and positioning with same-spec trays